Catheter-based clutched heart valve sizer

ABSTRACT

A valve sizer for determining an appropriate replacement valve size when performing a heart valve replacement procedure is provided. In one version the valve sizer has a hollow shaft with proximal and distal ends. A movable sizing element couples to the distal end of the shaft and is radially expandable between first, contracted and second, expanded positions. An actuator assembly on a handle includes an actuator coupled to a clutch member via a ball-spring-detent clutch. A rod extends through the shaft and maintains a fixed distance between the handle and a distal hub in the sizing element. Movement of the actuator causes axial movement of the shaft, thereby causing radial expansion of sizing petals relative to the hub. The clutch slips when a predetermined reaction force from the surrounding valve annulus is met by the petals.

RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.14/011,602, filed Aug. 27, 2013, now U.S. Pat. No. 9,277,996, which is acontinuation-in-part of U.S. patent application Ser. No. 13/707,395,filed Dec. 6, 2012, which claims the benefit of U.S. Application No.61/568,913, filed Dec. 9, 2011, the disclosures all of which areincorporated by reference.

FIELD

The present disclosure is directed to methods and apparatus fordetermining a size of a valve annulus. More particularly, the presentdisclosure relates to a heart valve sizer.

BACKGROUND

Replacement of a diseased or malfunctioning cardiac valve requiresaccurate sizing of the valve annulus. After the diseased ormalfunctioning cardiac valve has been removed, the surgeon measures thepatient's valve annulus to determine the appropriate replacement valvesize.

A conventional system for measuring a patient's valve annulus includes anumber of varying size discs, which can be removably or fixedly attachedto a rod. The size of each of the discs corresponds to an availablevalve size. The surgeon inserts the disc into the patient's valveannulus and checks the fit of the disc within the valve annulus. If thesurgeon is not satisfied with the fit, the surgeon removes the disc fromthe body and inserts a new disc into the valve annulus. The size of apatient's native heart valve annulus is determined by inserting sizersof various diameters until the surgeon determines which one feelscorrect. This is a time-consuming method since for each valve size thesurgeon inserts, the surgeon must remove one of the discs and tryanother one. This procedure increases the overall surgery time whichincreases the risk to the patient and also increases the cost of theprocedure. Further, the determination of the appropriate size is basedon the feeling of the surgeon rather than any mechanical feature. Thisdetermination based on the feeling of the surgeon may not be accurate.Thus there is a need for a sizer that is accurate in determining thesize of the annulus of a valve.

Alternatively, a heart valve sizer may be used which is introduced intothe patient only once, and the same sizer is capable of gauging a numberof appropriate valve sizes. However, these sizers are dimensionally thesame as the valves they represent. Due to size constraints, insertion ofthe heart valve sizers may be a hindrance for certain procedures,especially for minimally invasive surgical incisions such asthoracotomies. With minimally invasive surgical (MIS) type proceduresperformed through small surgical incisions, the surgeon may not have agood approach angle to the native annulus, thus hindering an accuratetactile feedback to the surgeon when the sizer is in place.

Additionally, it is essential for the replacement heart valve to be ofthe right fit. In determining the optimal replacement device for adiseased heart valve, a surgeon generally exerts some level of force todetermine a tight fit size. Each surgeon may have a different definitionof a tight fit and what is the optimal force that may be exerted. Also,excessive force if applied may result in inaccurate sizing of theannulus, or even tissue damage. Also, traditional valves involveparachuting the valve down to the annulus with 12 to 14 sutures, andthus sizing is somewhat less sensitive. However, newer valves sometimesemploy only three or in some cases no sutures making sizing accuracymore challenging. It is more difficult to avoid paravalvular leaks andrisk of embolization if three of no sutures are used and there is asizing mistake.

Given the above limitations, it is desirable to have a single,one-size-fits-all sizer which could be used to quickly and accuratelydetermine the appropriate valve size for a patient's heart through aminimal sized incision. It is desirable to have a sizer that does notrely entirely on the surgeon's feel, but on a mechanism thatconsistently and more accurately determines the patient's annulus size.

SUMMARY

The embodiments of the present disclosure have several features, nosingle one of which is solely responsible for their desirableattributes. Without limiting the scope of the present embodiments asexpressed by the claims that follow, their more prominent features willnow be discussed briefly. After considering this discussion, andparticularly after reading the section entitled “Detailed Description”,one will understand how the features of the present embodiments provideadvantages, which include providing an adjustable force-based heartvalve sizer system that can be used to determine the size of patient'sheart valve annulus using a single sizer through minimal size incision.

In one embodiment, an adjustable valve sizer is provided. The valvesizer includes an elongate shaft having a proximal end and a distal endwith a movable sizing element coupled to the distal end of the shaft. Avalve sizing portion has an outer dimension which is at least partiallydefined by the movable sizing element. An actuator assembly is providedat the proximal end for moving the movable sizing element so that thevalve sizing portion corresponds to the various valve sizes.

In a preferred device, a heart valve sizer for determining anappropriate replacement prosthetic heart valve size when performing avalve replacement procedure comprises a proximal actuator, a shaftextending distally from the actuator and having a movable member and astationary member, and a sizing element coupled to the distal end of theshaft. The sizing element has a hub and a plurality of petals eachradially movable between a first retracted position and a secondexpanded position. The hub is fixed to the stationary member in theshaft and the petals are connected to expand radially upon displacementof the movable member in the shaft. A clutch mechanism connected betweenthe actuator and the movable member in the shaft transmits movementforces therebetween, wherein movement of the actuator causesdisplacement of the movable member and consequently outward radialexpansion of the petals in the sizing element into contact with asurrounding heart valve annulus. The clutch mechanism slips at apredetermined reaction force imparted by the heart valve annulus againstfurther outward radial expansion of the petals.

A preferred method of sizing a patient's cardiac valve annulus disclosedherein comprises the steps of:

providing a valve sizer having a shaft with a proximal end and a distalend and an expandable sizing element coupled to the distal end of theshaft, the sizing element being radially expandable between a firstretracted position and a second expanded position, the valve sizerfurther having an actuator assembly comprising an actuator that movesrelative to a handle, a clutch ring mounted at the proximal end of theshaft and coupled for rotation to the actuator via a clutch mechanism,and a stationary rod extending through at least a portion of the shaft,wherein the shaft is connected to the clutch ring so that movement ofthe actuator transmits through the clutch mechanism to the clutch ringand shaft and causes axial movement of the shaft, wherein the axialmovement of the shaft causes radial expansion of the sizing element;

inserting the valve sizer in the first retracted position into thepatient so that the movable element is positioned within the valveannulus; and

rotating the handle until the clutch mechanism of the actuator assemblybegins to slip indicating that the sizer has fully engaged the annulus.

In both the preferred device and method, shaft preferably comprises arod extending through a hollow shaft and the actuator comprises anactuator ring, where the rod is the stationary member fixed with respectto both the handle and the hub, and the hollow shaft is fixed withrespect to a clutch ring that is coupled for rotation to the actuatorring via the clutch mechanism. In this configuration, the clutch ring isconnected via a screw thread to the stationary handle so that rotationof the clutch ring causes axial movement of the hollow shaft. The clutchmechanism may comprise a plurality of bearings biased by springs intodetents. The plurality of bearings and the springs are desirably heldwithin the clutch ring and the detents are formed on an inner surface ofthe actuator ring. The bearings and springs may be separate elementsheld within channels in the clutch mechanism, or may be cantileveredfingers formed in a sidewall of the clutch ring.

In one version, the plurality of sizer petals move in a planesubstantially perpendicular to a longitudinal axis defined by the shaft.The movable member may move axially along the shaft and contact andpivot a lever for each of the petals, wherein pivoting of the leverscauses radial expansion of the petals. Or, the movable member may moveaxially along the shaft and connect to a camming member that directlycontacts and causes radial expansion of the petals. The plurality ofpetals may define a cylindrical annulus portion and anoutwardly-extending flange on a proximal end of the cylindrical annulusportion, and the outwardly-extending flange may have an axiallyundulating peripheral shape.

In a percutaneous version, the sizer is configured for delivery througha catheter and the petals in their first retracted position limit thediameter of the sizing element to be small enough to enable passagethrough the catheter, and the petals remain parallel to an axis of thehub while being displaced outward. Desirably, the sizing petals compriseaxial bars that retract within recesses within a central hub so as toform a flush cylindrical shape for passing through the catheter. Anactuation rod moves within a central bore within the hub and acts on aplurality of struts or levers connected to displace the sizing petalsradially outward. In one embodiment, the sizing petals are displaceddirectly radially outward without axial movement. For example, thelevers may be connected to move in a scissor-like fashion with onehaving a distal end fixed at a pivot point on the central hub so thatthe proximal end of the levers move axially in concert.

In another embodiment, a force feedback-based heart valve sizer isprovided. A force feedback-based sizer provides a calibrated forceindication that allows the surgeon to apply the optimal (or at least aknown) level of force. The force feedback-based sizer provides tactileand visual feedback to the surgeon that a desired force has beenreached. The force feedback-based sizer may additionally measure theforce applied and display the value. It may further comprise a forcelimiter, or clutch, that prevents forces above a pre-determined levelfrom being transmitted through to the sizer.

These and other features will become apparent with the followingdescription of the preferred embodiments.

BRIEF DESCRIPTION OF THE DRAWINGS

The embodiments of the present disclosure will now be discussed indetail with an emphasis on highlighting the advantageous features. Theseembodiments depict the novel and non-obvious features shown in theaccompanying drawings, which are for illustrative purposes only. Thesedrawings include the following figures, in which like numerals indicatelike parts:

FIGS. 1A-1C show a perspective view of a heart valve sizer with a sizingelement having sizing petals in radially expanded positions, accordingto one embodiment;

FIG. 1D shows the heart valve sizer with the sizing element, and thesizing petals in radially retracted positions;

FIGS. 2A-2C show cross sectional views of an actuator assembly for thevarious sizing elements disclosed herein;

FIGS. 3A-3B show an alternative clutch ring with valve size markingsaccording to one embodiment for use in the actuator assemblies disclosedherein;

FIG. 3C shows an exploded view of an actuator assembly including anactuator ring and the clutch ring of FIGS. 3A-3B;

FIG. 3D shows an exploded view of an actuator assembly similar to thatin FIG. 3C and showing an alternative clutch ring with bearings andsprings integrated into the clutch ring as cantilevered fingers;

FIGS. 3E and 3F are perspective and plan views of the alternative clutchring of FIG. 3D;

FIGS. 3G-3I are alternative bearing shapes for the integrated springs;

FIG. 3J is a still further clutch ring where the springs arecantilevered fingers coupled to the clutch ring via an elastomericinterface;

FIG. 3K shows a clutch ring assembly with a housing that receives asheet metal ring that forms cantilevered bearings and springs;

FIGS. 4A and 4B show an alternative actuator assembly exploded andassembled with a sizing element having a hub cover;

FIG. 5A shows the sizing element with sizing petals in a semi-expandedposition, and FIG. 5B is a cross section thereof;

FIG. 5C shows a petal and a hub assembly from the sizing element of FIG.5A, while FIG. 5D shows a single petal and a lever that links the petalto the hub;

FIGS. 6A and 6B are assembled and exploded views of an alternativesizing element of the present application;

FIGS. 7A and 7B are sectional views through an alternative actuatorassembly and sizing element having a conical camming hub;

FIG. 7C shows a ratchet mechanism for use in the actuator assembly ofFIG. 7A;

FIG. 8A shows the sizing element coupled at the distal end of a shaftwith sizing petals in a retracted position;

FIG. 8B shows a cross-section along lines A-A′ of the sizing element ofFIG. 8A;

FIG. 8C shows an individual sizing petal;

FIG. 9A shows the sizing element with sizing petals in an expandedposition;

FIG. 9B shows a cross-section along lines B-B′ of the sizing element ofFIG. 9A;

FIG. 10 shows the disc that cooperates with the hub in the sizers ofFIGS. 8A-9B and 13A-14B;

FIG. 11 shows one embodiment of the hub;

FIG. 12 shows a cylindrical sizing element with expanded petals coveredwith an extendable membrane;

FIGS. 13A-13B show a tapered conical sizing element with petals inretracted and expanded positions, respectively, according to anotherembodiment;

FIGS. 14A-14B show a concave shaped sizing element with petals inretracted and expanded positions, according to yet another embodiment;

FIG. 15 is a schematic view of a feedback-based heart valve sizer thatutilizes a torque sensor and display in conjunction with a sizingelement to determine the valve orifice size;

FIG. 16A-16B show a force feedback-based heart valve sizer, according toanother embodiment;

FIG. 17A-17B show a force feedback-based heart valve sizer, according toyet another embodiment;

FIGS. 18A-18B show a heart valve sizer with a flexible coil;

FIGS. 19A-19E show a heart valve sizer with stackable valve hubs;

FIG. 20 shows a heart valve sizer with a pressure gauge.

FIG. 21 shows a cross-sectional view of a force feedback-based heartvalve sizer, according to yet another embodiment;

FIGS. 22A-22C show a catheter-based sizing element in accordance withthe present application in several stages of expansion;

FIGS. 23 and 24A-24B are further views of the catheter-based sizingelement;

FIGS. 25 and 26 are enlarged views of two components of thecatheter-based sizing element;

FIGS. 27A-27D are perspective and sectional views of an alternativecatheter-based sizing element;

FIGS. 28-30 are enlarged views of components of the alternativecatheter-based sizing element; and

FIGS. 31 and 32 are schematic views of a balloon catheter inflationsystem that utilizes a clutch-limiter as described herein to limit themaximum inflation pressure.

DETAILED DESCRIPTION

Referring to FIGS. 1A-1D, a first valve sizer 100 is shown. The valvesizer 100 includes an elongate hollow shaft 104 extending along thelength of the sizer. An actuator assembly 106 is coupled to the proximalend of the shaft 104, while a radially expandable sizing element 107 iscoupled to the distal end. The shaft 104 is preferably malleableensuring that it is flexible enough to allow the sizer 100 access to theannulus from different angles, or through curved or bent accesspassages. The handle 102 is preferably static and is used for keepingthe valve sizer steady in the hands of the operator.

With reference to FIGS. 1C and 2A-2C, the actuator assembly 106 includesan actuator 105, a handle 102, a clutch ring 121 (also referred to asring 121), and a clutch cover 126 mounted within the actuator 105. Thehandle 102 threadingly engages a tubular threaded portion 121B endingaxially up from the ring 121 which, in turn, is mounted to the shaft104. Rotation of the clutch ring 121 relative to the handle 102 causesaxial displacement therebetween. The handle 102 is used for positioningthe radially expandable sizing element 107 on the end of the shaft 104within the annulus. As will be seen, rotation of the actuator 105 andclutch ring 121 expands and retracts the radially expandable sizingelement 107 so that the valve sizing portion corresponds to variousvalve sizes, as will be discussed in detail below.

The radially expandable sizing element 107 defines an outer dimension ofthe valve sizing portion. The sizing element 107 has a hub 117 with anumber of sizing petals 108 that extend radially outward from the hub117 and are mounted to move radially in and out. FIGS. 1A-1C illustratethe sizing petals 108 in radially expanded positions while FIG. 1Dillustrates the sizing petals 108 in radially retracted positions.Rotation of the actuator 105 controls the radial expansion of the sizingpetals 108 from the retracted position to the expanded position as willbe described below.

As best seen in FIG. 1A and also in FIG. 1D, the distal end of thehandle 102 has a window 130 which shows a number of numerical markings133 on the ring 121 indicating the size of the valve sizer. The ring 121has a circular base 121A with markings 133 (see FIGS. 3A and 3B) forindicating the valve size, and the tubular threaded portion 121Bextending laterally in the handle. Rotation of the actuator 105 rotatesthe clutch ring 121 and markings 133 thereon past the window 130 until apredetermined torque limit is reached, at which point a clutch mechanismslips, as will be explained, and further rotation of the actuator 105 isdecoupled from the ring 121. The valve size corresponding to the torquelimit is displayed in the window 130. In other words, the actuator 105continues to expand the sizing element 107 outward until it contacts thesurrounding annulus, at which point the resistance imparted to thesizing element 107 transmits back through the clutch mechanism,decoupling rotation of the actuator 105 from the clutch ring 121.

FIGS. 2A-2C show various cross-sectional views of the actuator assembly106. FIG. 3C shows an exploded view of the actuator 105 and the ring121. Ring 121 is inserted in the actuator 105 where the tubular threadedsection 121B extends from the top recess 128A towards the bottom recess128B. FIG. 4A shows an exploded view of the actuator assembly 106mounted on the shaft 104. A clutch cover 126 snap fits on the actuator105 over the clutch ring 121.

With reference again to FIGS. 1C and 2A-2C, the actuator assembly 106comprises the actuator 105 having a top recess 128A and a bottom recess128B. The handle 102 engages the tubular threaded portion 121B on theclutch ring 121 within the actuator top recess 128A. The clutch ring 121is fixed with respect to the hollow shaft 104, while the handle 102mounts to a fixed length cable or rod 120 extending laterally throughthe shaft 104. The length of the cable or rod 120 extending between thehub 117 and the handle 102 is fixed, and in this sense the rod 120 formsa stationary member between the handle 102 and the hub 117.

As seen in FIG. 2C, a stepped washer 140 abuts the lower end of theclutch ring 121 towards the bottom recess 128B of the actuator 105 andmounts such as with adhesive to the shaft 104. A clutch cover 126 snapfits over the clutch ring 121, and threads within the actuator 105, andtherefore locks the washer 140 and the ring 121 within the actuator 105at the bottom recess 128B of the actuator. The washer 140 is capturedbetween the lower cover 126 and the lower surface of the clutch 121A,and along with the shaft 104 moves distally and proximally with theactuator mechanism.

FIG. 2B shows the ratchet mechanism for the ring 121 according to oneembodiment. As will be described below, the shaft 104 attaches to amechanism that expands the sizer 100 and is coupled to the clutchactuator 105 by a ratcheting mechanism. As seen also in FIG. 3A, acylindrical base 121A of the ring 121 has springs 124 inserted into orextending across at least one diametric hole 123. Spring-loaded bearings122 seat into a series of cutouts or detents 125 formed on an innersurface of the surrounding actuator ring 105. Rotation of the actuatorring 105 thus rotates the clutch ring 121 until the bearings 122 slipfrom the detents 125 against the force of the springs 124.

The clutch ring 121 and the actuator 105 function as a ratchetingmechanism such that when a predetermined amount of torque is applied,the actuator 105 ratchets and does not drive the shaft 104 any further.Therefore, the size of the annulus is determined by rotating theactuator 105 until the ring 121 begins to ratchet. The actuator 105 iscoupled to the ring 121 such that the rotation of the actuator 105causes the shaft 104 to move. The force needed to overcome the ratchetmechanism is set to correspond to the reaction force being applied tothe sizing petals by the annulus being sized. That is, the reactionforce imparted by the annulus to the sizer as the sizer expandsgradually increases until the sizing petals fully engage the annulus.The reaction force creates a reaction torque in the shaft 104 which willeventually overcome the springs 124 in the ratchet mechanism such thatthe clutch slips. The markings 133 indicate an outer diameter of theannulus. The torque at which the clutch slips may be calibrated to matcha particular reaction force experienced by the sizing element 107, suchas by varying the spring force or number or character of the bearings122, springs 124, and detents 125.

Also, although it is preferred to use the rotating actuator 105 to movethe sizing petals 108, any other actuation mechanism may be usedincluding a trigger, sliding lever, or scissors-type actuator 106. Thehollow shaft 104 forms a movable member between the handle 102 and hub117, and transmits the force needed to operate the petals 108. Othermovable members are possible, and the movement need not be linear butcould also be rotational. Essentially, there is a stationary member(e.g., rod 120) that holds the hub 117 from moving relative to thehandle, 102, and a movable member (e.g., the shaft 104) that transmitsthe driving force from the handle to the hub to operate the petals 108,and a variety of such mechanisms are within the scope of the presentapplication.

The ball-spring-detent type of clutch mechanism is preferred in theheart valve sizing context as sensitivity to environmental factors isrelatively low. That is, the accuracy of the torque limit is known witha high degree of accuracy and is not affected by temperature, fluidssuch as blood, etc. Repeatable results in the operating room make such aclutch system preferable to one which relies on frictional forces, asthe coefficient of friction of the contact surfaces may change whensubjected to a wet environment, temperature fluctuations, or after beingsterilized.

FIG. 3D shows another ball-spring-detent type of clutch mechanismsimilar to that in FIGS. 2-3 but with an alternative clutch ring 121′,while FIGS. 3E and 3F are perspective and plan views of the alternativeclutch ring.

As in the earlier embodiment, the ratchet mechanism for the clutch ring121′ spring-loaded bearings 122′ seat into a series of cutouts ordetents 125 formed on an inner surface of the surrounding actuator ring105. Rotation of the actuator ring 105 thus rotates the clutch ring 121′until the bearings 122′ slip from the detents 125 against the force ofthe springs. Instead of separate springs and ball bearings, as describedabove, the clutch ring 121′ has cantilevered springs 124′ formed intothe sidewall of the cylindrical base 121A′. The finger-like springs 124′are defined by L-shaped slits 124A cut into the sidewall, first axiallyand then circumferentially. The bearings 122′ comprise outwarddome-shaped bumps or protrusions integral with and located at theterminal end of the finger-like springs 124′.

In addition to the dome-shaped bearings 122′ shown in FIGS. 3D-3F, thebearings 122′ can be formed in other shapes. For instance, FIG. 3G showsthe bearings 122′ as semi-circular disks, FIG. 3H as prisms, and FIG. 3Ias cones. FIG. 3J illustrates a cantilevered spring 124″ configured as asolid cantilevered beam terminating in the bearing 122′ that is coupledto the larger cylindrical base 121A′ via an elastomeric interface. Forinstance, the beam may be coupled using elastomeric polymer adhesive, orbe overmolded or two-shot molded with an elastomer. In other words, thecantilevered spring 124″ is a separate element from the surrounding base121A′.

Still further, FIG. 3K illustrates a plurality of cantilevered springs124′″ formed from a continuous sheet metal ring 129, with the bearings122″ bent outward at the end of each spring. The ring 129 then assemblesinto mating slots and recesses formed on the underside of an alternativecylindrical base 121A″ to form the clutch ring. The sheet metal ring 129may be formed from thin-walled tubing, or first formed flat and thenrolled. Techniques of fabrication may include stamping, forging andelectroplating. The bearings 122″ are shown as rounded bends, but any ofthe previously mentioned shapes, and others, could be utilized.

The function of the separate ball bearings and springs has thus beenconsolidated into the cantilevered springs 124′ and bearings 122′. Thisconsolidation helps reduce the cost and assembly time of the device.Further, the cantilevered springs 124′ offer low dimensional variationbetween parts which ensures consistency in the torque-slip force betweenunits. Calibration of the length, shape and material spring rate of thesprings 124′ allows the designer to control the torque at which theclutch will slip, as with the ball bearing/spring mechanism. Indeed,there are a number of ways to provide the clutch mechanism, theillustrated embodiments merely being representative.

Details of the components and function of an exemplary sizing element107 will now be described. FIG. 4A shows the actuator assembly 106mounted on the shaft 104, which terminates in an actuation bearing 109.FIG. 4B shows the shaft 104 and actuation bearing 109 positioned justproximal to the sizing element 107. As will be explained, axialdisplacement of the actuation bearing 109 within the sizing element 107causes radial movement of the petals 108 via a camming and linkagesystem shown best in FIGS. 5A-5D.

As seen in FIGS. 5B and 5C, the hub 117 includes a top portion 117B anda bottom portion 117A connected through a shaft stub 119, which extendsthrough the top portion 117B to the bottom portion 117A of the hub. Asshown in FIG. 5B, the fixed length cable or rod 120 extends into and isfastened within the shaft stub 119, and thus the hub 117. In this way,the distance between the handle 102 and hub 117 remains constant. Thetop portion 117B and the bottom portion 117A include a plurality offeatures, such as slots 117C in the top portion 117B, splaying outwardaround a central axis for interacting with the linkages for moving thepetals 108.

The camming assembly further comprises a hub cover 109A that snap fitsto the hub 117, and the actuation bearing 109 extends through the hubcover 109A and fits within a bore in the top portion of the hub 117B. Asseen in FIGS. 4B and 5B, the actuation bearing 109 has a distal end 109Band a proximal end 109C. The hub cover 109A rests over the proximal end109C of the actuation bearing 109. The distal end 109B of the actuationbearing 109 is shaped like a disc. Actuation bearing 109 is coaxiallyplaced around and fastened to the hollow shaft 104, and is aligned withthe shaft stub 119 of the hub 117. Both the hollow shaft 104 andactuation bearing 109 slide over the rod 120, which again is anchored inthe hub 117. Displacement of the hollow shaft 104 thus displaces theactuation bearing 109 relative to the hub 117.

The camming assembly includes a number of levers 113 for coupling thepetals 108 with the hub 117, seen for one petal in FIG. 5D. The numberof levers 113 corresponds to the number of petals 108. Proximal ends113A of the tapered lever 113 extend through the slots 117C of the hub117. As seen in FIG. 5B, a finger 113C of the lever 113 extends into anannular groove 109D (FIG. 5A) between the distal end 109B and proximalend 109C of the actuation bearing 109. An outer end 113B of each lever113 is connected, such as via a journal pin, to a bifurcated pair ofinwardly-extending arms 111 on the sizing petal 108, as seen in FIG. 5C.FIG. 5D shows the coupling of the lever 113 with the petal 108, wherethe distal end 113B of the lever 113 couples with the inwardly-extendingarms 111. Rotation of the actuator 105 ultimately leads to axialmovement of the shaft 104 and actuation bearing 109. Axial movement ofthe actuation bearing 109 causes movement of the lever 113 by virtue ofthe camming interaction between the annular groove 109D and the leverfinger 113C. The distal end of the 113B pivots outward from distalmovement of the actuation bearing 109, thus causing radial expansion andretraction of the petals 108. The converse is true also, whereinproximal retraction of the shaft 104 and actuation bearing 109constricts the petals 108 radially inward, thus reducing the profile ofthe sizing element 107 to facilitate removal from the native annulusafter a sizing procedure.

FIGS. 6A and 6B illustrate a modified sizing element 107′ much like thepreviously-described element 107, and as such like parts will be givenlike numbers with a prime designation. The sizing element 107′ has aplurality of petals 108′ that constrict about a hub 117′ into a first,reduced diameter configuration as seen in FIG. 6A. In contrast to theearlier petals 108, each modified petal 108′ has a proximal flange thatin aggregate defines an undulating or scalloped peripheral flange 112.More particularly, adjacent petals 108′ have either a convex up flange112A or a concave up flange 112B, as seen best in the exploded view ofFIG. 6B. Preferably, there are six (6) petals 108′ with three having aconvex up flange 112A and three having a concave up flange 112B. Theaggregate flange 112 therefore defines an undulating peripheral shapewith three peaks and three valleys, mimicking the natural contours of anaortic annulus and the shape of the sewing ring of a prosthetic heartvalve, where the peaks correspond to the commissures and the valleys tothe cusps in between. Provision of the scalloped peripheral flange 112helps the surgeon properly seat the sizer down into the aortic annulusso that the cylindrical body formed by the petals extends fully withinand accurately reflects the size of the annulus orifice.

The petals 108′ also have slightly modified inwardly-extending arms 111′which have pointed inner ends for ease of assembly with the distal endsof the levers 113′ and into the receiving channels formed in the bottomportion 117A′ of the hub 117′. The pointed inner ends also providemaximum overlap between the internal radial channels in the hub 117′ andthe petals 108′, which is especially important at full expansion forlarger annuluses (e.g., 29 mm). Additionally, the actuation bearing 109′has axial ribs that mate with axial grooves in the hub cover 109A′ toprevent relative rotation therebetween. Aside from the aforementionedmodifications, the sizing element 107′ functions in the same way as theearlier-described element 107, and thus will not be further described.

A method of selecting an appropriate valve size is now described withreference to the aforementioned figures. In a minimally invasiveprocedure, the valve sizer 100 is preferably introduced into the patientbetween adjacent ribs in the patient without cutting or significantlydeflecting the ribs. At least one dimension of the delivery profile ofthe retracted valve sizer 100 is such that it is no more than 19 mm, andmore preferably no more than 17 mm, so that the valve sizer 100 can beeasily introduced between adjacent ribs in the patient. The surgeon thenpositions the sizing petals 108 in the valve annulus and rotates theactuator 105 until the sizing petals 108 contact the valve annulus. Theactuator 105 is rotated until the ratchet begins to slip thus indicatingthat the sizer has fully engaged the annulus and that a predeterminedamount of force is being applied. When in the expanded position, theouter surfaces of opposing sizing petals 108 preferably have a maximumouter dimension of at least 29 mm and more preferably at least 33 mm.The surgeon then reads the appropriate valve size using the markings 133that appear in the window 130 of the actuator. Following the sizing ofthe annulus, the actuator 105 is then rotated again so that the sizingpetals 108 moves into the retracted position (as shown in FIG. 1D) forremoving the valve sizer 100 from the patient.

When in the retracted position, the maximum outer dimension of the valvesizer 100 is preferably no more than 17 mm, more preferably no more than18 mm, and most preferably no more than 19 mm. The preferred dimensionsof the valve sizer 100 in the retracted position permits insertion ofthe valve sizer 107 between adjacent ribs in a patient when performing aminimally invasive valve procedure. For minimally invasive surgeryapproaches, the valve sizer could be made to collapse smaller than 17mm, as described below with respect to FIGS. 22-26.

In another embodiment shown in FIG. 7-14, a disc that directly cams thesizer petals outward is provided instead of a lever arm assembly. FIGS.7A and 7B show a proximal handle 202 that is rigidly connected to adistal hub 210 via a fixed-length cable or rod 220. An actuator assemblyincluding an actuator ring 205 causes axial displacement of a hollowshaft 204 surrounding the rod 220, a distal end of the hollow shaftbeing fixed to a camming disc 212. More particularly, the hollow shaft204 has a series of inner threads that cooperate with external threadson the rod 220 such that rotation of the shaft 204 relative to thehandle 202 and rod 220 displaces the shaft and attached camming disc212. The camming disc 212, in turn, directly acts on a plurality ofsizing petals 208 of a sizing element 207 to convert them from a first,reduced diameter configuration as seen in FIG. 8A to a second, expandedconfiguration as seen in FIG. 9A.

FIG. 7B shows a ratchet mechanism that interposes a clutch betweenrotation of the actuator ring 205 and the hollow shaft 204, according toone embodiment. As mentioned, the shaft 204 is attached to the disc 212that expands the sizing element 207. The ratcheting mechanism usesbearings 222 biased outward by springs 224 held in bores in a clutchring 221. The clutch ring 221, in turn, is fixed around the hollow shaft204. The bearings 222 seat into detents on the inner surface of theactuator ring 205, much like the clutch embodiment described above. Theforce needed to overcome the ratchet mechanism is set to correspond tothe force being applied to the petals by the annulus being sized. Thatis, the reaction force applied by the annulus to the sizer as the sizerexpands is transmitted to a reaction torque against rotation of thehollow shaft 204 and clutch ring 221, and the force needed to overcomethe ratchet mechanism is set to the force needed to size the annulus.

FIG. 7C shows a slight variation on the clutch mechanism, wherein thebearings 222 are biased inward by the springs 224 into detents formed inan outer surface of the hollow shaft 204. In this version, there is noneed for a separate actuator ring 205 as the user manually rotates theclutch ring 221 directly.

Referring to FIGS. 8A-9B, according to one embodiment, the radiallyexpandable sizing element 207 is shown. The hub 210 includes radialslots (or holes) 214 shown in FIG. 9B which guide radial in and outmovement of the sizing petals 208 between the retracted and expandedpositions. The shaft 204 is coupled to the actuator 205 via the clutchmechanism described above so that rotation of the actuator 205 rotatesthe shaft 204 and the disc 212 with respect to the rod 220. Rotation ofthe shaft 204 causes radial movement of the sizing petals 208 in theslots 214 of the hub 210 between the expanded and retracted positions.That is, distal axial displacement of the shaft 204 and affixed disc 212forces the distal conical surface of the disc directly against theconical proximal faces 208B of the petals 208, thus camming themoutward. The taper the proximal face 208B of each sizing petal, itsshape and its dimensions conforms to the shape and dimensions of thedisc 212.

In one embodiment, the disc 212 is conical in shape (FIGS. 8B and 9B),with the taper of the disc 212 matching the taper of the sizing petals208. The disc 212 is shown by itself in FIG. 10 having an internallythreaded an axial hole 216 that the threaded shaft 204 engages. The disc212 moves axially up and down with the threaded hollow shaft 204 towhich it is mounted. The axial movement of the disk 212 provides acamming action to force the sizing petals to move due to their matchingtapers on the disc 212 and the inner surfaces 108B of the sizing petals.

FIG. 11 shows the hub 210 by itself. The hub 210 has the radial holes214 that correspond to pins 208A on the sizing petals 208, as seen inFIG. 8C. The central, axial hole 215 is to receive the threaded shaft204. Each sizing petal 208 has at least one pin 208A that slidesradially in the matching holes 214 in the hub 210. Preferably, eachsizing petal 208 has at least two pins 208A that slide in the matchingholes 214 of the hub 210 for better alignment. The number of pins 208Ain each sizing petal 208 corresponds to the number of holes in thatsector of the hub 210. The sizing petals 208 preferably have a curvedouter surface 232 that together generally form a cylindrical peripheralshape when in the retracted and expanded positions. Taken together, theouter surfaces 232 of the sizing petals 208 define a valve sizingportion which engages the patient's valve annulus when sizing thereplacement valve.

The device disclosed here shows a sizer with 8 sizer petals 208 whichform a cylindrical sizer. More or fewer sizer petals could be used inthe same way if it were deemed advantageous. Likewise, the shape of thesizer petals could be such that they form a sizer with a non-cylindricalshape.

In one embodiment, as shown in FIG. 12, the outside of the distal end ofthe sizer is covered by an extendible membrane 250 made out of amaterial such as silicone rubber. This would make the outside of thesizer smoother when expanded.

For instance, their shape could form a tapered conical shape. FIGS.13A-13B show tapered conical petals 208 forming a tapered sizer. FIGS.14A and 14B show a concave shaped sizer formed by petals 208 havingconcave outer surfaces. The concave shape of the sizer ensures that thesizer is properly engaged with the annulus. This may be especiallybeneficial in MIS procedures where visibility of the annulus is limited.

Up to now, clutch-based sizers have been described using a clutchmechanism with a pre-calibrated torque threshold. This is believed toprovide excellent accuracy for a majority of patients and sizingprocedures, especially using the relatively robust ball-detent clutchmechanism. However, certain sizing tasks may involve a high degree ofvariability or require a relatively fine force threshold determinationwhich may not be satisfied by a pre-calibrated clutch having a singletorque threshold. Consequently, the present application contemplates anumber of force feedback-based sizing systems that supply information tothe user on the actual force magnitude experienced by the sizingelement. Such systems can be used in actual sizing procedures, or foranalysis of different orifice characteristics to provide empiricalinformation for use in calibrating the ball-detent clutch-based sizersdescribed above.

For example, FIG. 15 shows a first embodiment of a force feedback-basedsizing system 300 having a handle 302, a shaft 304, an actuator dial305, and a sizing element 307 such as described above. A torque sensor310 connected to a proximal end of the handle 302 is connected to sensethe torque imparted to the actuator dial 305, for example, which expandsthe sizing element 307 against the surrounding orifice. The torquesensor 310 connects via a wire 312 to a display/data recording unit 314to monitor and collect torque readings.

In use, the sizing element 307 is inserted into the annulus, orifice orstructure whose diameter is being measured. While holding the torquesensor 310, the actuator dial 305 is rotated slowly until the next sizeincrement is displayed in the window 316. The peak torque shown on thedisplay/data recording unit 314 is then noted/recorded along with thediameter of the sizing element 307. The process is repeated for greatersize increments. Ultimately, the torque data is converted to outwardradial force or pressure data exerted by the sizing element 307 on thesurrounding annulus. This information can be useful in calibrating aball-detent clutch system as described above, such as by identifying theproper springs to use for a particular type of tissue or type ofpatient. More directly, the force feedback based sizer system 300 can beused to size a valve annulus, with the surgeon identifying theappropriate size not based on when the clutch slips but instead when aparticular torque is reached. In that case, the clutch system may be setto have a relatively high torque threshold before it slips, though nottoo high to cause any tissue damage.

It should be noted that instead of the torque sensor 310 connected tosense the torque applied, a linear force sensor may be coupled tomeasure the tension in one or the other of the elements describedpreviously for actuating the sizing elements. For example, in theembodiment of FIGS. 1-6 (e.g., FIG. 5B) the hollow shaft 104 is drivendistally while the cable or rod 120 is place in tension between thehandle 102 and the hub 117. A force sensor in the handle 102 could beattached to the proximal end of the cable 120 to measure the tension,which can be used to determine the level of the reaction force of theannulus against the petals 108. Sensing the force in the cable 120 wouldactually be a more direct method than sensing torque, though eithermethod is suitable. For the purpose of definition of terms, both thetorque sensor and linear force sensor methods will be termedforce-feedback sensors.

In another embodiment, a force feedback-based sizer 600 is provided. Asshown in FIG. 16A, the sizer 600 has a hollow shaft 604 extending alongthe length of the sizer. A movable sizing element 607 is provided at thedistal end of the shaft 604 and an actuation assembly 606 is provided atthe proximal end of the shaft 604. The actuation assembly 606 includesan actuator 602 with a handle, and a force gauge disposed in the handle.The force gauge measures the force applied for operating the sizer.

The force gauge may provide a digital readout 640 a of the force appliedon a screen 640. In one embodiment, the force gauge may use varyingcolors (or colored lights) 640 b to indicate if the applied pressurevaries from a predetermined target range for the sizer. For example, ifthe force applied is within a predetermined target range the light mayindicate green color. If the force applied is below the target range thecolor may be yellow, or red if the force applied is above the targetrange.

In one embodiment, as shown in FIG. 16B, the movable sizing element 607includes a compliant spacer 610 that is filled with fluid and deformswith force. As force is applied, pressure within the spacer increasesand is measured by a pressure gauge integrated into the handle.

FIGS. 17A and 17B show a heart valve sizer 700 where the electronic(light or digital readout) system of sizer 600 is replaced with amechanical system. The system 700 features a malleable outer tube 703with a flexible inner shaft 709 extending along the length of the sizer700. The outer tube 703 is malleable and can be bent to any desiredshape depending on the surgeon's preference and patient anatomy. Themalleable outer tube 703 has a valve sizer 707 disposed at the distalend, and an actuation assembly 705 with a handle 702 disposed at itsproximal end. A shaft marker (not shown) is attached to the shaft (notshown) that indicates an optimal force range of the force that may beapplied to the heart valve sizer 700. A window 740 on the handle 702 ofthe actuator assembly 706 allows the surgeon to see the position of amarker attached to the shaft. Markings on the handle 702 indicate thatthe force level is optimal when aligned with the shaft marker (notshown). The spacer 707 is attached to a flexible inner shaft 709 whichis inside the malleable outer tube 703. The flexible shaft 709 can movelongitudinally within the outer tube 703 with minimal resistance. Whenin use, the sizer 700 is introduced between adjacent ribs in thepatient. The surgeon then positions the spacer 707 in the valve annulus.The annulus exerts axial forces on the spacer 707. These axial forcesfrom the spacer 707 are transmitted along the flexible inner shaft 705to the spring system within the handle 702, and markings on the handleprovide the feedback to the surgeon.

In yet another embodiment, as shown in FIGS. 18A and 18B, a sizer 800 isprovided where the electronic (light or digital readout) system 600 isreplaced with a mechanical system. The system 800 features a flexibleouter helical coil 804 and malleable inner shaft 802 extending along thelength of the system 800. The malleable inner shaft 802 can be bent toany desired shape depending on surgeon's preference and patient'sanatomy. A valve sizer 807 is disposed at the distal end of the helicalcoil 804, while an actuation assembly 805 is disposed at the proximalend of the helical coil 804. A handle 801 operates the actuationassembly 805. A shaft marker (not shown) is attached to the shaft 802that indicates an optimal force range of the force that may be appliedto the heart valve sizer. A window 840 is provided which allows the userto see the position of a marker attached to the shaft. Markings on thehandle 801 indicate that the force level is optimal when aligned withthe shaft marker. The sizer 807 can slide over the malleable inner shaft802 which is inside a flexible outer helical coil 804. The flexibleouter helical coil 804 pushed by the spacer 807 can move longitudinallyover the malleable inner shaft 802 with minimal resistance. When in use,the sizer 800 is introduced between adjacent ribs in the patient. Thesurgeon then positions the spacer 807 in the valve annulus. The annulusexerts axial forces on the spacer 807. These axial forces from thespacer 807 are transmitted along the flexible coil 804 to the springsystem within the handle 801, and markings on the handle provide thefeedback to the surgeon.

FIGS. 19A-19E show a heart valve sizer 900 with stackable hubs slidingover the same flexible outer helical coil and malleable inner shaftmechanism. The valve sizer 900 has a tube 904 extending along the lengthof the system. A valve sizer 907 is disposed at its distal end, while anactuation assembly 905 is disposed at the proximal end of the tube 904.The hubs 910 of varying diameters may be used to measure the annulus bystacking a next size hub onto existing smaller hubs. These hubs withincremental diameters mounted against the distal end of the outer spiralcoil slide over a malleable inner shaft till an optimal fit is attained.If the sizer hub seems undersized when being pushed through the annulus,a bigger hub head can be moved down the tube 904 and attached to theinitial hub either by a snapping connection or a luer-like quickconnection. FIGS. 19B-19D show three hubs 910 stacked onto the distalend of the tube 904, while FIG. 19E shows a cross-sectional view of thedistal end of the sizer 900 with three hubs 910 stacked on the coil 904.

FIG. 20 shows an alternate embodiment of a force-based heart valve sizer1000 with a syringe 1004 and a pressure gauge 1006. The compliant hub1002 is inflated with fluid pressurized by the syringe 1004. Thepressure applied to the hub 1002 to size the valve annulus is measuredby the pressure gauge 1006.

FIG. 21 shows a cross-sectional view of a force-based sizer 1100. Thehub 1107 is attached to the distal end of the shaft 1104. The handle1102 of the actuator assembly 1106 has an actuation mechanism comprisingat least a spring 1105. As the hub 1107 moves towards the handle 1102,the shaft 1104 moves into the handle cavity 1103. Interfering featureson the shaft 1104 and handle cavity 1103 eventually come into contact.As this interference is overcome, a tactile and/or audible ‘click’ isexperienced. By adjusting the amount of interference, the device can becalibrated to a target force level. If no spring is present, then thedevice would provide minimal feedback to the operator until theinterfering features came into contact. A spring 1105 that presents lessforce than the target force level would provide increasing tactileresistance to the operator as force was applied. Once actuated, theshaft 1104 would remain positioned proximally within the handle 1102. Ifa spring 1105 that is strong enough to overcome the target force levelis used, then the device would return to its expanded length after theoperator stops applying force to the device.

A force feedback-based heart valve sizer enables limiting, controllingand measuring axial forces at the sizer's distal end being inserted intothe heart. The force feedback-based heart valve sizer enables sizing theheart valve annulus in a controlled manner, thereby limiting the maximumforce applied and minimizing the risk of tissue damage.

The force feedback-based valve sizer disclosed here has severaladvantages over the currently used valve sizers. The first advantage isits adjustability, which allows a single sizer to cover the entire rangeof valve sizes. The use of a single one-size-fits-all sizer instead ofmultiple static sizers reduces clutter in the operating field and makessizing the patient's annulus quicker, thereby potentially reducingbypass time during the procedure. Another advantage of the device overexisting valve sizers is its ability to collapse radially. This featurehas the potential to facilitate MIS surgical procedures which areperformed through small surgical incisions. A static sizer may be toolarge to fit though an MIS incision, particularly if the procedure takesadvantage of a collapsible MIS surgical valve. A further advantage ofthis device is the use of force-based sizing. The mechanism used toexpand the sizer contains a ratchet mechanism that limits the amount offorce the sizer applies to the annulus. The force limit can be set toachieve proper sizing of the annulus while eliminating the potential forover-expanding and damaging the annulus. This may be particularlyimportant in MIS valve replacement procedures where visualization ispoor and the surgeon may not be able to use their sense of “feel” todetermine the proper annulus size.

Heart valve sizers, as well as other body cavity sizers, may be reducedin profile (diameter) to be used in minimally-invasive or percutaneouscontexts. For instance, currently there is a great deal of ongoing workto develop systems for replacing heart valves percutaneously through apatient's vasculature without the need to stop the heart and place thepatient on cardiopulmonary bypass. Currently, sizing for such proceduresis done using fluoroscopy, which aside from exposing the patient andoperating room staff to radiation is not as accurate as desirable.Accurate sizing of the heart valve annulus remains an issue, and thepresent application provides a clutch-based sizer in FIGS. 22-26 thatmay be used percutaneously.

FIGS. 22A-22C show a catheter-based sizing element 1200 in severalstages of expansion. The sizing element 1200 includes a central hub 1202that receives an actuation rod 1204 through a central bore at a proximalend thereof. As will be shown, the actuation rod 1204 acts on aplurality of proximal levers 1206 that move outward in conjunction witha plurality of distal levers 1208 to radially displace axial sizingpetals 1210. Because the lengths of the proximal and distal levers 1206,1208 are the same, the sizing petals 1210 remain parallel to the hub1202 axis while being displaced outward.

In a collapsed, delivery configuration, shown in FIG. 22A, the sizingelement 1200 may have an outer diameter d of about 6 mm, sufficientlysmall to enable passage through an 18Fr percutaneous catheter (notshown) advanced through the femoral artery to one of the heart valveannuluses, as is known. The profile of the sizing element 1200 could befurther reduced to pass through even smaller catheters. A partiallyexpanded sizing element 1200 in FIG. 22B has an outer diameter D₁ ofabout 19 mm, while a fully expanded sizing element 1200 in FIG. 22C hasan outer diameter D₂ of about 29 mm. As with the various sizersdiscussed previously, the petals 1210 expand outward into contact withthe valve annulus until a reaction force causes the clutched drive (notshown) to slip. As before, the clutch drive preferably has a sizeindicator (as with size indicators 133 on the clutch ring 121 in FIG.3A) that displays the diameter of the sizing element 1200 at all times,such that when the clutch slips the user is aware of the valve annulussize, and thus the proper prosthetic heart valve size needed.

FIGS. 23 and 24A-24B are further views of the catheter-based sizingelement 1200, and in particular FIG. 24B shows the outward movement ofthe connected levers 1206, 1208 and sizing petals 1210. Distal movementof the actuation rod 1204 acts on a plurality of small fingers 1212 oneach proximal lever 1206 to cause the levers to pivot outward aboutpivot pins 1214 journaled in bores in the hub 1202, as seen in FIGS. 25and 26. In this regard, the hub 1202 comprises a generally cylindricalbody having a series of radially-projecting axial ribs 1216 betweenwhich each movable “segment” of the sizing element 1200 initiallyresides. Each movable segment includes one each of the levers 1206, 1208and sizing petals 1210 connected together at hinges. Both the proximaland distal levers 1206, 1208 rotate about pins journaled in the sides ofadjacent axial ribs 1216, and are each connected to rotate aboutopposite ends of a sizing petal 1210. Although not shown, the actuationrod 1204 desirably continues the length of the hub 1202 so that it canalso act on similar fingers formed on the distal levers 1208, and thusproduce an outward force on both levers.

The actuation rod 1204 could be driven by a clutch-based actuator, suchas is shown above with respect to FIG. 2A-2C or 7A-7C. In particular, aball-spring-detent mechanism that drives a lead screw is preferred asthe sensitivity to environmental factors is relatively low.

If the sizing element 1200 is used in a beating heart procedure when theheart is pressurized, the force limit of the sizer will be setrelatively low. The sizing element 1200 will essentially act as a touchprobe and begin to slip when all of the petals (6 in the illustratedembodiment) contact the annulus with a minimum amount of force.

FIGS. 27A-27C illustrate an alternative catheter-based sizing element1250 in several stages of expansion. The sizing element 1250 includes acentral hub 1252 that receives an actuation rod 1254 through a centralbore 1255 (see FIG. 28) at a proximal end thereof. In this description,proximal is synonymous with the upper end of the sizing element 1250 inthe figures, while distal is synonymous with the lower end. As will beshown, the actuation rod 1254 acts on a plurality of first levers 1256that move outward in conjunction with a plurality of second levers 1258in a scissor-like fashion to radially displace axial sizing petals 1260.Because the lengths of the first and second levers 1256, 1258 are thesame, the sizing petals 1260 remain parallel to the hub 1252 axis whilebeing displaced outward.

With reference to the sectional view of FIG. 27D as well as the detailedviews of the components in FIGS. 28-30, the central hub 1252 comprises agenerally cylindrical member having the central bore 1255 that receivesthe actuation rod 1254, and further includes a plurality of axialrecesses 1262 between axial ribs 1264 on its outer surface that receiveand accommodate the folded up levers 1256, 1258 as well as the sizingpetals 1260. As seen in FIG. 27A, the collapsed configuration of thesizing element 1250 substantially forms a cylinder, with the outersurfaces of the sizing petals 1260 lying essentially flush with the ribs1264. As seen in FIGS. 27D and 28, the central hub 1252 also has aplurality of axial slots 1266 extending between the recesses 1262 andthe central bore 1255, which will be explained below.

Still with reference to FIG. 27D, a proximal end of each of the firstlevers 1256 connects via a pivot pin between a pair of movement tabs1268 projecting outward through the vertical slots 1266 from theactuation rod 1254. A distal end of each of the first levers 1256connects via a pivot pin between a pair of flanges 1270 extending inwardat the distal end of the corresponding sizing petal 1260. Conversely, adistal end of each of the second levers 1258 connects via a pivot pin toa fixed point at a distal end of the central hub 1252, while a proximalend of each of the second levers connects via a pivot between a pair ofelongated flanges 1272 extending inward along a proximal section of thecorresponding sizing petal 1260. The elongated flanges 1272 includeaxial guide slots 1274 which receive the pivot pin at the proximal endof each of the second levers 1258, thus permitting axial movementtherebetween. Finally, each pair of first and second levers 1256, 1258are connected where they cross each other at their midpoints by afulcrum pin 1276. It will thus be understood that distal displacement ofthe actuation rod 1254 causes distal displacement of the proximal end ofthe first levers 1256, each in turn causing corresponding distaldisplacement of the proximal end of the second levers 1258 through thescissor-like cooperation therebetween. Because the first and secondlevers 1256, 1258 are of equal length, and since the distal ends of thesecond levers 1258 are axially fixed with respect to the central hub1252, the distal ends of both levers remain at a fixed axial locationwith respect to the central hub while the proximal ends move together.This ensures that the sizing petals 1260 remain oriented axially, andalso move only radially outward, not axially.

In a collapsed, delivery configuration, shown in FIG. 27A, the sizingelement 1250 may have an outer diameter d of about 6 mm, sufficientlysmall to enable passage through an 18Fr percutaneous catheter (notshown) advanced through the femoral artery to one of the heart valveannulus, as is known. The profile of the sizing element 1250 could befurther reduced to pass through even smaller catheters. A partiallyexpanded sizing element 1250 in FIG. 27B has an outer diameter D₁ ofabout 19 mm, while a fully expanded sizing element 1250 in FIG. 27C hasan outer diameter D₂ of about 29 mm. As with the various sizersdiscussed previously, the petals 1260 expand outward into contact withthe valve annulus until a reaction force caused the clutched drive (notshown) to slip. As before, the clutch drive preferably has a sizeindicator (as with size indicators 133 on the clutch ring 121 in FIG.3A) that displays the diameter of the sizing element 1250 at all times,such that when the clutch slips the user is aware of the valve annulussize, and thus the proper prosthetic heart valve size needed.

FIGS. 31 and 32 are schematic views of a balloon catheter inflationsystem 1300 that utilizes a clutch-limiter as described herein to limitthe maximum inflation pressure. Inflation systems 1300 such as theillustrated embodiment are used for a variety of purposes, such asangioplasties, valvuloplasties, and for expanding arterial stents andmore recently heart valves. The system 1300 includes a piston/cylinderchamber 1302 having a fluid outlet line 1304 that ultimately suppliespressurized saline or other inert fluid to a distal balloon 1306. In theillustrated embodiment, the balloon 1306 is being used to expand ananchoring frame of a hybrid-type of prosthetic heart valve which has anon-expandable valve portion as well; however the applications of theballoon inflation system 1300 should not be considered limited.

The actuator of the system 1300 includes a piston shaft 1310 that may bethreaded within a bore in the piston/cylinder chamber 1302 so as toadvance axially upon rotation of a clutch-limited actuator 1312. As thepiston shaft 1310 advances, fluid is forced through the line 1304 toinflate the balloon 1306. A gauge 1314 displays the pressure within thefluid, and thus the pressure within the balloon 1306.

As seen in FIG. 32, the actuator 1312 preferably includes a series ofsprings 1316 that bias bearing 1318 outward into detents (not shown)formed on an inner surface of the handle of the actuator 1312. As withthe embodiment of FIGS. 2A-2C, the springs 1316 and bearings 1318 areretained within an inner clutch member that is rigid with the shaft1310. The actuator 1312 may be turned until the reaction torque fromdisplacing the shaft 1310 exceeds a threshold value, at which point thebearings 1318 are forced inward against the springs 1316 and the clutchslips. Also, the alternative clutch ring shown in FIGS. 3A-3B may alsobe used.

The system 1300 is a relatively simple, inexpensive solution topercutaneous inflation of heart valves and other devices. The clutchmechanism limits the maximum inflation pressure, which can be calibratedto induce a predetermined amount of device expansion. The system 1300can be retrofitted to existing inflation devices, and acts as a safetyfeature to prevent over-inflation and possibly rupture of the balloon.There is a linear, predictable relationship between the amount of torqueapplied by the actuator 1312 and the fluid pressure generated by theadvancing piston shaft 1310, and the relatively robust and preciseaction of the ball-spring-detent clutch makes limiting the pressure inthe operating room environment highly repeatable and accurate.

The above description merely describes the preferred embodiments and itis understood that variations of the preferred embodiment are within thescope of the invention which is defined by the claims. For example,although it is preferred to use the valve sizers when performing aminimally invasive valve replacement procedure, the valve sizer may alsobe used in a conventional open-chest procedure.

We claim:
 1. A percutaneously delivered heart valve sizer fordetermining an appropriate replacement prosthetic heart valve size whenperforming a valve replacement procedure, the replacement prostheticheart valves having a range of specific sizes, comprising: a proximalhandle having an actuator mounted for movement thereon; a shaftextending distally from the actuator and housing an actuation rodaxially displaceable by the actuator; a sizing element coupled to adistal end of the shaft, the sizing element having a central hub with acentral bore along a central axis that receives the actuation rod and aplurality of petals each radially movable between a radially retractedfirst position and a radially expanded second position, the petals beingconnected to transition between the first and second positions upondisplacement of the actuation rod in the shaft, wherein the petalsremain parallel to the axis of the hub while being displaced between thefirst and second positions; a catheter configured for percutaneousdelivery that receives the sizer with the petals in their first positionand through which the sizer may be advanced to a heart valve annulus andexpelled for sizing a surrounding heart valve annulus; and a clutchmechanism connected between the actuator and the actuation rod in theshaft so as to transmit movement forces therebetween, wherein movementof the actuator causes displacement of the actuation rod andconsequently outward radial expansion of the petals in the sizingelement from their first to their second positions and into contact withthe heart valve annulus, wherein the clutch mechanism slips at apredetermined reaction force imparted by the heart valve annulus againstfurther outward radial expansion of the petals.
 2. The valve sizer ofclaim 1, wherein the actuation rod acts on a plurality of first leverspivotally connected to the central hub that move outward in conjunctionwith a plurality of second levers pivotally connected to the central hubto radially displace the petals, and the lengths of the first and secondlevers are the same.
 3. The valve sizer of claim 2, wherein the centralhub comprises a generally cylindrical body having a series ofradially-projecting axial ribs, and the first and second levers rotateabout pins journaled in the sides of adjacent axial ribs.
 4. The valvesizer of claim 2, wherein the actuation rod acts on small fingers onboth the first and second levers so as to produce an outward force onboth levers.
 5. The valve sizer of claim 2, wherein the first and secondlevers are connected together and move outward in a scissor-likefashion.
 6. The valve sizer of claim 5, wherein the actuation rod has aplurality of movement tabs projecting outward through axial slots in thecentral hub to which a proximal end of each of the first levers connectsvia a pivot pin, and a distal end of each of the first levers connectsvia a pivot pin to a distal end of a sizing petal, and wherein a distalend of each of the second levers connects via a pivot pin to a fixedpoint at a distal end of the central hub, while a proximal end of eachof the second levers connects via a pivot to a proximal section of thecorresponding sizing petal, and wherein each pair of first and secondlevers are connected where they cross each other at their midpoints by afulcrum pin.
 7. The valve sizer of claim 2, wherein the central hubcomprises a generally cylindrical member having a plurality of axialrecesses between axial ribs on its outer surface that receive andaccommodate the first and second levers as well as the petals in theirradially retracted first positions so as to form a cylinder, with theouter surfaces of the petals lying flush with the ribs.
 8. The valvesizer of claim 1, wherein the actuator comprises an actuator ringmounted for rotation on the handle, and the actuation rod is fixed withrespect to a clutch ring that is coupled for rotation to the actuatorring via the clutch mechanism, and wherein the clutch ring is connectedvia a screw thread to the handle so that rotation of the clutch ringcauses axial movement of the actuation rod.
 9. The valve sizer of claim8, wherein the clutch ring is coupled for rotation to the actuator via aplurality of bearings biased by springs into detents.
 10. The valvesizer of claim 1, wherein the actuator comprises an actuator ringmounted for rotation on the handle, and the actuation rod is fixed withrespect to a clutch ring that is coupled for rotation to the actuatorring via the clutch mechanism, and wherein the handle also includes awindow at one circumferential location and the clutch ring has a numberof numerical markings thereon indicating different sizes of replacementprosthetic heart valves, the numerical markings being sized and alignedto show one at a time through the window on the handle upon rotation ofthe clutch ring relative to the handle such that a desired valve sizeshows through the window when the clutch mechanism slips.
 11. Thesurgical sizer of claim 1, wherein the sizing element has a diameter ofless than about 6 mm when the petals are in their radially retractedfirst positions, and the sizing element has a diameter of about 29 mmwhen the petals are in their radially expanded second positions.
 12. Apercutaneously delivered heart valve sizer for determining anappropriate replacement prosthetic heart valve size when performing avalve replacement procedure, the replacement prosthetic heart valveshaving a range of specific sizes, comprising: a proximal handle havingan actuator mounted for movement thereon; a shaft extending distallyfrom the actuator and housing an actuation rod axially displaceable bythe actuator; a sizing element coupled to a distal end of the shaft, thesizing element having a plurality of petals each radially movablebetween a radially retracted first position and a radially expandedsecond position upon displacement of the actuation rod in the shaft,wherein the sizing element has a diameter of less than about 6 mm whenthe petals are in their radially retracted first positions; a catheterconfigured for percutaneous delivery that receives the sizer with thepetals in their first position and through which the sizer may beadvanced to a heart valve annulus and expelled for sizing a surroundingheart valve annulus; and a clutch mechanism connected between theactuator and the actuation rod in the shaft so as to transmit movementforces therebetween, wherein movement of the actuator causesdisplacement of the actuation rod and consequently outward radialexpansion of the petals in the sizing element from their first to theirsecond positions and into contact with the heart valve annulus, whereinthe clutch mechanism slips at a predetermined reaction force imparted bythe heart valve annulus against further outward radial expansion of thepetals.
 13. The valve sizer of claim 11, wherein the sizing element hasa central hub with a central bore along a central axis that receives theactuation rod, and the actuation rod acts on a plurality of first leverspivotally connected to the central hub that move outward in conjunctionwith a plurality of second levers pivotally connected to the central hubto radially displace the petals, and the lengths of the first and secondlevers are the same.
 14. The valve sizer of claim 12, wherein thecentral hub comprises a generally cylindrical body having a series ofradially-projecting axial ribs, and the first and second levers rotateabout pins journaled in the sides of adjacent axial ribs.
 15. The valvesizer of claim 12, wherein the actuation rod acts on small fingers onboth the first and second levers so as to produce an outward force onboth levers.
 16. The valve sizer of claim 12, wherein the first andsecond levers are connected together and move outward in a scissor-likefashion.
 17. The valve sizer of claim 15, wherein the actuation rod hasa plurality of movement tabs projecting outward through axial slots inthe central hub to which a proximal end of each of the first leversconnects via a pivot pin, and a distal end of each of the first leversconnects via a pivot pin to a distal end of a sizing petal, and whereina distal end of each of the second levers connects via a pivot pin to afixed point at a distal end of the central hub, while a proximal end ofeach of the second levers connects via a pivot to a proximal section ofthe corresponding sizing petal, and wherein each pair of first andsecond levers are connected where they cross each other at theirmidpoints by a fulcrum pin.
 18. The valve sizer of claim 12, wherein thecentral hub comprises a generally cylindrical member having a pluralityof axial recesses between axial ribs on its outer surface that receiveand accommodate the first and second levers as well as the petals intheir radially retracted first positions so as to form a cylinder, withthe outer surfaces of the petals lying flush with the ribs.
 19. Thevalve sizer of claim 11, wherein the actuator comprises an actuator ringmounted for rotation on the handle, and the actuation rod is fixed withrespect to a clutch ring that is coupled for rotation to the actuatorring via the clutch mechanism, and wherein the clutch ring is connectedvia a screw thread to the handle so that rotation of the clutch ringcauses axial movement of the actuation rod.
 20. The valve sizer of claim18, wherein the clutch ring is coupled for rotation to the actuator viaa plurality of bearings biased by springs into detents.
 21. The valvesizer of claim 11, wherein the actuator comprises an actuator ringmounted for rotation on the handle, and the actuation rod is fixed withrespect to a clutch ring that is coupled for rotation to the actuatorring via the clutch mechanism, and wherein the handle also includes awindow at one circumferential location and the clutch ring has a numberof numerical markings thereon indicating different sizes of replacementprosthetic heart valves, the numerical markings being sized and alignedto show one at a time through the window on the handle upon rotation ofthe clutch ring relative to the handle such that a desired valve sizeshows through the window when the clutch mechanism slips.
 22. Thesurgical sizer of claim 11, wherein the sizing element has a diameter ofabout 29 mm when the petals are in their radially expanded secondpositions.